Going Commercial - Straw Bale Construction
By David A. Bainbridge
©2000
Associate Professor
United States International College of Business
Alliant International University
San Diego, CA 92131
Presented at California Straw Building Association 2000 Annual
Meeting
California Straw Building Association (CASBA)
Imperial Beach, CA - November 5, 2000
Residential straw bale construction is now fairly well accepted and widely
practiced. The efforts of David Eisenberg to include straw bale and
sustainability issues in the codes deserve special recognition, and many
workers across the state and nation have helped refine construction
practices. A few details remain to be worked out, and more education is
needed for appraisers and loan officers; but the next interesting
challenge is commercial building development. Many opportunities exist for
this work and plans for the 5,000 sf Friends Center/Peace building in San
Diego are making progress thanks to Bob Bolles, Skip Fralick, Drew Hubble
and many other San Diego straw bale pioneers.
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Yet insufficient work has been done to popularize commercial construction,
and here is where straw bale may find its best use (outside of farm
buildings). Wineries have been most receptive to straw bale and excellent
examples now exist for both tasting rooms and production facilities,
including a local tasting room in Ramona at the Schwaesdall Winery. But
big office buildings have not yet hit the ground, and apartment, townhouse
and mall construction hasn't started--yet. I am confident it will. |

Straw bale house under construction
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The goal in forthcoming straw bale commercial work is to improve the
comfort and health of the built environment while maximizing use of
renewable resources and minimizing life-cycle costs. The life-cycle
savings are particularly important and a good selling point for
institutions that cannot count on increasing income in the future to
offset foreseeable large increases in energy costs. Life cycle savings
should be developed for alternative cases for the first 50 and 100 years
of the building's life. This should be required for all public buildings.
Comfort and health, productivity, energy and water use, waste,
recyclability, and cost are key issues that should be considered. Systems
considerations are critical in building design and operation. The
advantages of straw bale buildings (super-insulation, fire resistance,
noise control, earthquake safety and durability) are all important
considerations for commercial buildings. To take advantage of these
features a straw bale building must be well designed for daylighting,
natural heating and cooling, natural ventilation, built to last, and easy
to monitor and maintain. The rapid reduction in energy use for computers
and lights has made heat load management much easier, and straw bale
passive solar buildings will reward designers both in winter as heating
demand will increase, and in summer as cooling demands drop to manageable
levels. The basis of good straw bale commercial design is climatic
adaptation.
The basics of climatically adapted design
Orientation
Orientation is the key step in design, and even well insulated straw bale
buildings risk becoming straw bale ovens if they are not oriented to work
with the sun. In the summer the sun is high overhead at noon and rises and
sets north of the east-west line. In the winter the sun is much lower at
noon and rises and sets further south. These changes make it possible to
build a house that is naturally cool in the summer and warm in the winter.
A building should face due south (true south not magnetic south) with
windows on the south for winter heating, less on the north, and very few
exposed windows on the east and west (consistent with safety, ventilation,
and views).
A rectangle that is longer East-West than North-South is preferred, with
interior light wells or courtyards for lighting and ventilation. With
overhangs over the south windows to keep the high summer sun out, this
type of building will be warmer in winter and cooler in the summer than
any other shape. A building with good orientation can save money and will
be much more comfortable and pleasant to work in.
Early solar designs used many large south facing windows and without
adequate thermal mass and shade, these often became solar ovens in the
summer. Experience led to houses with more modest window area and much
better insulation. Straw bale builders have sometimes assumed the very
insulation values would make orientation moot, but they have found that
good orientation is critical.
Insulation
Orientation is the first step in any proper design, but without
insulation it is difficult to save the heat from a sunny winter day. The
walls of straw bale buildings are very well insulated, up to R-70 for
"big bale" buildings. Insulation in other elements is usually
inexpensive to build in, but much more expensive to retrofit. Typical
values might include: ceiling (R-50+ which might be done with bales in
some cases), doors (R-7+), and foundation (R-10+). Windows are more
challenging. Double pane is the minimal acceptable level (R-2), with
insulated shutters or curtains inside. Special heat saving windows with
energy control films (such as Heat mirror™) and argon gas are worth
consideration. Double pane windows can also be made by doubling up
inexpensive single pane windows. A one-to-two inch gap between these
windows is sufficient. Skylights can be energy costly, and should
generally be minimized unless treated with a SkyLid or other form of
movable insulation. South facing clerestory windows are an easy way to get
sunlight and solar heat into north rooms. Opportunities for retrofitting
many types of commercial buildings appear likely, up to and including
curtain wall buildings may exist if we can cost effectively split bales
for 12-16 inch thickness. In many cases bales may provide the most
effective sound proofing available, for interior sound control (music
studios and noisy workspaces) and exterior barriers to airport and highway
noise.
Thermal mass
Heat from a cool summer night can be saved for a hot summer day with
thermal mass inside the insulated shell. The plaster on straw bales
provides considerable mass but this can be augmented with an exposed
concrete floor, adobe bancos, masonry, or water tanks that act as thermal
batteries. Water walls are the most dynamic storage systems and provide
the best performance. Thermal mass also helps save the heat of a sunny
winter day for the cold night that follows. The more thermal mass a
building has the more stable the temperature will be, but unless it is
well oriented and insulated this mass can work against you. A poorly
oriented straw bale with high mass will get hotter and hotter inside and
will be very hard to cool off. The thermal mass in walls can be set to
provide a thermal lag (or delay) that minimizes heat transfer during the
middle of the afternoon when commercial buildings may face their peak
demand, delaying heat gain until late in the evening.
Weatherization
Heat is also lost or gained by unwanted air flow. This may account for
half of the heat loss in a well insulated, but leaky building.
Weather-stripping doors and windows, caulking, and sealing can
dramatically reduce unwanted heat or cooling loss. The goal is controlled
air flow--when and where it is wanted, with sufficient robustness in the
system so that people can have and operate their own windows as they wish.
In most areas, this type of building (high mass, super-insulation,
solar orientation) will work so well that open windows can be used to
provide fresh air all year. In very cold climates where the windows must
be kept closed, air-to-air heat exchangers should be used to provide fresh
air without losing precious warmth. Each office occupant should have a
controllable vent. British Columbia solar engineers and designers have
developed some very appealing below floor ventilation systems, that
provide each occupant with a movable and controllable vent.
Shading
The key to keeping a building cool in the summer is solar control by
orientation and shading. Overhangs and arbors will keep the high summer
sun out but will let in the low winter sun. Windows on the east and west
are more difficult to shade, but shadescreen, arbors, sails, vertical
fins, or trees can be used to shade these windows. Backup cooling in
commercial buildings can be very efficient in many climates using indirect
evaporative cooling. Design guidelines and systems for this were well
developed before air conditioning arrived on the scene.
Ventilation
Capturing cooling breezes in the summer requires careful window
placement and interior design. Providing both privacy and good air flow is
possible. Insulated screened vents can be more economical than movable
windows. Interior air flow can be provided with doors cut 1 - 2"
above the floor with vents and windows above doors. High ceilings improve
the quality of interior space and also improve ventilation. Interior
courtyards, atriums and ventilation towers can make ventilating commercial
buildings as effective as ventilating homes. Night ventilation of
commercial buildings is often easier than ventilation of a home, as fan
noise in the early morning hours is less of a concern.
Site modification
The commercial straw bale building should ideally sit where it will
have good winter sun, summer shade, summer breezes, and protection from
severe winter winds. If a less than ideal site is used it can be improved
by landscaping. Sites near noisy streets will benefit from the noise
control provided by bales and double or triple pane windows, but outside
noise can limit natural ventilation. In most urban environments this may
be acceptable, as a HEPA filter with activated carbon prefilter can
provide much improved air quality for ventilation air. A bale sound
control wall on the property boundary may make it possible to control
sound in plazas and offices and allow ventilation. Shade trees to the east
and west are helpful, and these can be placed in boxes and beds on decks
or landings. Annual vines or grapes can also provide seasonal sun control.
Windbreaks, fins and windcatchers can be used to block severe winds and
channel cooling breezes into the building.
Covered walkways were a standard feature in old towns and cities and
provide many benefits for summer cooling and winter heating if they are
designed well. Shaded courtyards can be very delightful in the hot summer.
A two story courtyard is easier to shade and will ventilate better, but a
one story courtyard with a full arbor, vented shadecloth, or large shade
tree can be very pleasant. A large unshaded courtyard will be very hot in
the summer. Courtyard fountains and streams with falls provide added
cooling. Ancient Persian and Arabian cooling relied on water features.
Terracotta pots filled with water have also been used to provide
evaporative cooling.
The health and productivity benefits of good design
Remarkable buildings illustrate what can be done by good design. The key
is to focus on productivity gains and health savings, not energy costs
which are minor in comparison. Productivity gains often outweigh energy
savings 10-20 times or more. For example a 500,000 square foot passive
solar, sustainably designed Dutch bank (not straw bale) was built for the
same cost as conventional construction but it uses less than one tenth as
much energy, absenteeism is 15% lower, and the bank business has
dramatically increased due to the visibility and success of the building.
Productivity gains from good interior daylight and comfort are often
15-20% and employee absences and turnover are also reduced. Students in
comparison studies showed a 10-15% increase in learning when classes were
held in well designed daylit buildings. The productivity benefits will
often provide 10 times the dollar benefit of the energy savings. Most
buildings could realize similar savings.
San Diego buildings should require minimal cooling systems and no heating
systems. All windows should open up to the 3rd floor. Daylight codes like
those in Europe, 21 feet to the closest window should also be adopted.
During its lifetime the cost of energy for a building may exceed the
initial cost, but careful design and construction can dramatically reduce
energy In British Columbia solar buildings are being built at the cost of
conventional construction with 50% reduction in energy use. For an added
cost premium of 10-20% energy use can usually be cut 80-90%. The life
cycle savings are enormous!
Other goals of system integration
Water conservation and water harvesting: Low water use fixtures,
and appliances, and landscaping, composting toilet, graywater reuse.
Buildings should harvest rainwater to reduce stormwater problems and
provide on-site thermal mass and water for landscaping. Water treatment
for large buildings with biotreatment facilities and reverse osmosis would
be much better than current heavily subsidized, expensive, and inflexible
regional plants.
Recyclability: A large percentage of landfill waste (up to 40%) is
construction debris. The designer should consider the end of life of a
building as well, how can it be reused, recycled or disposed of safely and
economically.
Why aren't many commercial buildings already straw bale?
Amory Lovins from the Rocky Mountain Institute has described many of the perfectly
perverse incentives that encourage almost everyone in the process to
do the wrong thing. These small but important signals and incentives make
it most profitable for the designers, engineers, builders and installers
to make inefficient, costly and unhealthful buildings. This has been
compounded by poor training in schools, (architecture, engineering,
economics and business, landscape architecture).
Four key problems include:
1) Subsidized power and material costs and separation of users from
production costs encourage poor design. Government subsidies artificially
reduce the cost of energy, water and building materials to 10-25% of their
true cost. A bad building will often increase peak loads in August at the
peak use period, this can require new generating capacity-perhaps as much
as $100,000 dollars, but the architect or engineer doesn't pay it, other
utility customers do. The price jump in San Diego for electricity, to more
than 25¢ kwh this summer, would encourage use of daylighting and climate
resources if designers were not confident these price hikes would be
repealed.
2) Dominance by the developer rather than users or clients. The
developer is usually forced into making minimal first cost the key goal
(financing pressure is high) -- without considering life cycle costs or
comfort and productivity. Minimizing cost in the short term maximizes cost
in the long life of a building. Renters and buyers pay for these mistakes
for decades.
3) Failure to consider system integration is one of the biggest
problems, and even a few straw bale designers have neglected this factor.
The lighting engineer may design lighting for minimal installed cost,
without considering possible use of natural daylighting (determined by the
architect's window choices) or the cost of cooling to offset lighting heat
(90% for incandescent lights). The architect may design the building
without consulting the mechanical engineer about the implications for
natural heating and cooling or daylighting. And user comfort and
productivity is rarely an issue --- almost no post construction analysis
is ever done. Integration and teamwork are essential to make buildings
better!
4) Tax rules on depreciation and investment often encourage minimal
planning for energy and maintenance costs -- which can be passed on to
users. Users are reluctant to invest in efficiency improvements in
buildings they don't own. Depreciation rules makes building decay
acceptable. The 100 year mortgages used in Japan and Sweden may be a
useful tool in the struggle against poorly built and inefficient
buildings.
What are the technical challenges?
Although large straw bale commercial buildings could and are being built
today, several interesting challenges remain. These include: better
understanding of the seismic performance of large load bearing or steel
frame and bale buildings, optimized building systems to reduce bale
handling costs, bale handing strategies for standard and large bales (4 ft
x 4 ft x 8 ft, and 8 ft x 3 ft x 3 ft) on multilevel buildings; bale
splitting to provide smaller cross section materials, optimized plastering
systems (band saws), straw bale moisture fluxes over time, and
retrofitting commercial buildings with straw bale passive solar systems.
Improved sensors and microcomputer management can improve understanding
and performance and pinpoint problems. These innovative systems also make
performance based retrofits possible. These new sensors also will make it
possible to have readily visible meters, displaying relevant data on
energy use, energy costs and savings, moisture in bales, and thermal
performance.
One of the most useful projects I think CASBA could undertake is providing
a workbook on commercial construction projects and encouraging discussion
of bigger and more ambitious projects. Schools, universities, the
Department of Defense, hotels and restaurants, casinos, museums,
warehouses, and office buildings are all promising candidates for straw
bale construction.
Further Reading:
Bahadori, M.N. 1978. Passive cooling systems in Iranian architecture.
Scientific
American 144-154.
Bainbridge, D.A. 1978. Natural cooling: practical use of climate resources
for
space conditioning in California. Pp 138-153. In
E.F. Clark, and F. de Winter,
eds. Proceedings of the 3rd Workshop on the Use
of Solar Energy for the
Cooling of Buildings, San Francisco, California,
U.S. Department of
Energy/University of Colorado, Boulder.
Bainbridge, D.A. 1979. Waterwall passive solar systems for new and
retrofit
buildings. pp 473-478. In Proceedings of the
Third Passive Solar Conference,
American Section International Solar Energy
Association, San Jose, California.
Bainbridge, D.A. 1983. Water Wall Solar Design Manual. SUN, Bascom, Ohio.
Bainbridge, D.A. 1987. Energy self-reliant neighborhoods. pp. 398-402. In
D.A.
Andrejko and J. Hayes, eds. 12th Passive Solar
Conference Proceedings,
American Section International Solar Energy
Society (ASISES), Boulder,
Colorado.
Bainbridge, D.A., J. Corbett, and J. Hofacre. 1979. Village Homes' Solar
House
Designs, Rodale Press, Emmaus, PA.
Butti, K. and J. Perlin. 1980. A Golden Thread. Chesire Books.
Cramer, R.D. and L.W. Neubauer. 1959. Solar radiant gains through
directional
glass exposure. ASHRAE Transactions V65: #1681.
Cramer, R.D. and L.W. Neubauer. 1966. Thermal effectiveness of shape.
Solar
Energy 10(3):141-149.
Edminster, A. 1995. Strawbale construction: investigation of environmental
impacts. A.V. Edminster design. Pacifica, CA. 115
p. thesis
[avedminster@earthlink.net]
Elizabeth, L. and C. Adams. 2000. Alternative Construction: Contemporary
natural Building Methods. John Wiley, NY 392 p.
Eisenberg, D. 1995. Straw Bale Construction and the Building Codes.
Development Center for Appropriate Technology,
Tucson, AZ.
[http://www.azstarnet.com/~dcat/barriers.htm]
Evans, B. 1954. Natural air flow around buildings. Research Report #59.
Texas
A&M, College Station Texas.
Givoni, B. 1969. Man, Climate and Architecture. Elsevier
Glassford, J. 2000. Monica's Winery. Details on big bale and sb
construction in
Australia. [http://strawbale.archinet.com.au] or
[huffnpuff@shoal.net.au]
Haggard, K. and S. Clark, eds. 1999. Straw Bale Construction Sourcebook.
California Straw Building Association/San Luis
Obispo Sustainability Group.
Santa Margarita, CA37 p.
King, B. 1996. Buildings of Earth and Straw: Structural Design for Rammed
Earth
and Straw Bale Houses. Ecological Design Press/
dist. by Chelsea Green
Press, White River Junction, VT. 169 p.
Lerner, K. and P.W. Goode. 2000. The Building Official's Guide to Straw
Bale
Construction v2.1. California Straw Building
Association, CA 83 p.
[http://www.strawbuilding.org]
Neubauer, L.W. 1972. Shapes and orientations of houses for natural
cooling.
Transactions ASAE 15(1):126-128.
Neubauer, L.W. and R.D. Cramer. 1968. Effect of shape of building on
interior air
temperature. Transactions ASAE 11(4):537-539.
Niles, P., K. Haggard, and P. Cooper, eds. 1980. California Passive Solar
Handbook. California Energy Commission,
Sacramento, California
Magwood, C. and P. Mack. 2000. Straw Bale Building. How to plan, design
and
build with straw. New Society Publishers,
Gabriola Island, British Columbia.
234 p.
Myhrman, M. and S.O. MacDonald. 1997. Build it with Bales, version 2. Out
On
Bale, Tucson, AZ. 143 p.
Olgyay, V. and A. 1976. Solar Control and Shading Devices. Princeton
Univ.,
Princeton, N.J
Steen, A. and B., D.A. Bainbridge, D. Eisenberg. 1994. The Straw Bale
House.
Chelsea Green, White River Junction, VT. 297 p.
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